Step-by-Step Guide to Building a Custom DTF Gang Sheet

Introduction

If you want to maximize your printing space, save money, and streamline production, building a custom DTF gang sheet is the smartest move. Whether you’re a small business owner, Etsy seller, or apparel brand, learning how to properly design your gang sheet will help you get the most out of every print.

In this guide, we’ll walk you through each step of the process so you can confidently create your own DTF gang sheet and get it printed with the experts at Printing Maryland.

📋 What is a DTF Gang Sheet?

A DTF gang sheet is a large film sheet filled with multiple designs or logos, arranged to use every inch of printable space. Instead of printing just one design at a time, you can:

✅ Combine multiple designs in one sheet
✅ Print different sizes (e.g., chest logos + sleeve designs)
✅ Include client orders in one batch
✅ Save on production and shipping costs

Step 1️⃣: Prepare Your Artwork

Before you start building your custom DTF gang sheet, make sure your artwork is:

✅ High-resolution (300 DPI)
✅ Saved in a transparent background format (PNG preferred)
✅ Sized properly for your intended product (e.g., 10” wide for adult tees)
✅ Colored in CMYK for best print results

At Printing Maryland, we recommend double-checking your files to avoid blurry or pixelated prints.

Step 2️⃣: Choose the Right Gang Sheet Size

Gang sheets come in various widths (commonly 22”) and lengths, depending on your printer’s capacity. Typical sizes include:

• 22” x 24”

• 22” x 48”

• 22” x 60”

• Custom lengths (we can print up to full rolls!)

Select the size that fits the number of designs you want to include.

Step 3️⃣: Use a Gang Sheet Builder Tool

We offer an online gang sheet builder tool on the Printing Maryland website, making it easy to upload, position, and arrange your designs.

Features include:

✅ Drag-and-drop interface
✅ Resize and rotate designs
✅ Duplicate logos or graphics
✅ Arrange different client orders on one sheet
✅ Preview before submitting

TIP: Leave at least 0.2” between designs to ensure clean cutting after printing.

Step 4️⃣: Check Layout and Submit

Before finalizing, double-check:
✅ All designs are in the correct size
✅ Spacing between designs is adequate
✅ No overlapping or hidden layers
✅ All files are fully visible on the preview

Once satisfied, hit submit and we’ll handle the rest!

Step 5️⃣: Printing, Shipping, and Applying

At Printing Maryland, we process gang sheet orders within 24 hours. We use:
✅ High-quality DTF printers
✅ Hot melt adhesive powder for excellent bonding
✅ CMYK + white ink for vibrant, long-lasting colors

When your gang sheet arrives:
✅ Cut out each design
✅ Heat press at 320°F / 160°C for 12–15 seconds
✅ Cool, peel, and press again for maximum durability

📍 Local SEO: Maryland’s Best DTF Gang Sheet Printing

If you’re located in Prince Frederick, Calvert County, Chesapeake Beach, or nearby Maryland areas, you can count on Printing Maryland for:

✅ Local pickup options
✅ Same-day rush orders
✅ Personalized customer support
✅ Expert help with gang sheet design

🌎 Nationwide Gang Sheet Printing & Shipping

Not in Maryland? No problem! We offer:
✅ Fast U.S. shipping
✅ No minimum order requirements
✅ Bulk order discounts
✅ Friendly, expert support for first-time users

Final Thoughts

Building a custom DTF gang sheet may sound complicated, but with the right tools and support, it’s a straightforward process that saves you time, money, and materials.

✅ Prepare your artwork
✅ Choose your sheet size
✅ Use our online builder
✅ Submit, print, press, and profit!

At Printing Maryland, we’re here to help you every step of the way — ensuring your designs come to life beautifully and efficiently.